Thermoplastic Composite Injection Molding Solution for Automotive Lightweighting

UN500D1 Two-Platen Injection Molding Machine

This solution adopts thermoplastic composite materials and one-step molding process, which reduces the production cycle by 30% to 50%. At the same time, it delivers a lightweight advantage of 20% to 30% as compared to traditional steel, while maintaining high design flexibility and structural strength. It builds an efficient, energy-saving, and intelligent composite molding platform by integrating intelligent mold opening and closing, clamping force control, and energy management system. It combines heating and other peripheral devices to allow for one-touch control of the main machine, increasing operating efficiency.

Highlights

1. Intelligent Clamping Force System:

The clamping force can be automatically adjusted to the ideal parameters, protecting the mold, increasing product yield, and reducing energy consumption by 10%–20%.

2. Intelligent Mold Opening and Closing System:

When users input speed parameters, the controller will adjust the mold opening and closing pressure accordingly. The system can effectively manage end position deviation and smoothness of mold opening and closing, as well as reduce vibration, resulting in a 30% to 50% improvement in mold opening repeatability.

3. Intelligent Energy Management System:

The system enables uninterrupted 24-hour energy consumption statistics. The system can display the energy consumption data of each mold in real time, empowering energy savings and parameter optimization. Meanwhile, users can input the electricity unit price for online measurement and display of energy cost for each product.

Product

Door Intrusion Beam

Cavity: 1

Material: PP+30%GF

Size: 420.0X130.0X28.90mm

Weight: 247.5g/pc

Cycle: 120s

Partner: AIKSEN, KUKA

*The data above were acquired by testing in the factory, only for your reference. As to the specific data, please refer to the actual equipment.