YIZUMI 3500T Models Successfully Delivers to Changyuan Hero-city

September 13 | Foshan, Guangdong, China

YIZUMI successfully delivers five sets of 3500T die casting cells to Xiangyang Changyuan Hero-city Technology Co., Ltd. (Changyuan Hero-city), marking another important breakthrough for YIZUMI in the high-end die casting equipment sector. It also suggests that Changyuan Hero-city will take a solid step in improving production efficiency and product quality. At the same time, this collaboration will expand the market's innovation and development opportunities.

YIZUMI successfully delivers the "Annual Output of 600,000 Sets Cylinder Blocks" project to Changyuan Hero-city on Sep. 13th.

PART 01

The Dual-Track Operation Strategy Propels the Synchronous Growth of Traditional Fuels and New Energy Sectors

Established in 2017, Changyuan Hero-city is one of the wholly owned subsidiaries of Xiangyang Changyuan Donggu Industrial Co., Ltd. It is a hi-tech enterprise focusing on the manufacturing of core components such as cylinder blocks and heads for diesel engines. It is also a technology leader in its industry.

Changyuan Hero-city has always followed and adopted a dual-track operation strategy in the fields of traditional fuels and new energy. In this strategy, YIZUMI's 3500T die casting cells will play an important role in assisting the company in meeting the urgent needs of the new energy market while increasing its competitiveness and industry influence.

The "Annual Output of 600,000 Sets Cylinder Block Die Casting Parts for Hybrid Electric Vehicles and Fine Finishing of Cylinder Blocks and Heads" project signing ceremony took place in September 2022.

In the field of traditional fuels, it specializes in the manufacturing of core components for diesel engines such as cylinder blocks and heads, and is devoted to maintaining and improving its competitiveness and technological leadership in the traditional energy industry. In the field of new energy, it actively focuses on the development and application of new energy, and has successfully entered the new energy market by introducing advanced equipment and technologies, particularly in the field of HEV cylinder blocks and integrated die casting production, resulting in the gradual synchronous growth of traditional fuels and new energy sectors.

PART 02

The Die Casting Cells' Excellent Performance Boosts Efficiency and Quality with Automated Production Processes

The delivered 3500T die casting cells provide essential technical support for Changyuan Hero-city's dual-track operation strategy. They have been fully tuned for the production of HEV cylinder blocks.

The die casting cell is equipped with a closed-loop real-time control system to satisfy the demands of customers for a variety of products. The process is accurately regulated, monitored, and recorded to assure each mold's injection precision and repeatability, as well as the qualification and traceability of the products. The system pressure can reach 21Mpa, which provides enough energy for both the main engine and the injection system.

The equipment's mold installation efficiency has been improved by combining hydraulic dual extraction cylinders, hydraulic die bridge, built-in quick die change, and quick ejector change design, resulting in a much shorter production cycle and increased production efficiency. Moreover, it includes a series of advanced devices such as die temperature controllers, high-pressure jet cooling, high vacuum units, and dosing furnaces, ensuring temperature control and cooling during the manufacturing to improve product quality.

It is worth noting that the 3500T die casting cells work well for cylinder block casting. Changyuan Hero-city now has a production capacity of over 260PCS each equipment shift and a daily production capacity of over 500PCS for two shifts. The equipment has a qualification rate of up to 97% for die casting parts and up to 92% for the entire process, from die casting to machining. Additionally, there are no pores on the processed surface, fully meeting the strict requirements of customers. At the same time, the equipment incorporates advanced exhaust air filtration system, servo sawing technology, and custom-shaped nozzles. ABB robots are utilized in spraying, removal, delivering, and other processes to achieve automated and intelligent production while boosting production efficiency and product quality.

PART 03

The New Project Promotes the Development of the New Energy Vehicle Industry

The new project's successful delivery will significantly improve the service capability of Changyuan Hero-city, allowing it to respond to customer demand more quickly, reduce lead time, and improve customer satisfaction.

Furthermore, given the growing need for customized products in the new energy industry, Changyuan Hero-city's increased production capacity will allow it to take on larger-scale customized manufacturing duties while fulfilling the increasingly diverse needs of customers. This will surely improve its competitiveness in the market, attract more potential customers, and raise its market share.

During this cooperation, YIZUMI provides not only advanced equipment, but also specialized die casting solutions to meet the unique requirements of HEV cylinder block and integrated die casting manufacturing. Simultaneously, it provides comprehensive technical support and excellent after-sales service systems to assist Changyuan Hero-city technicians in mastering the equipment's operation and maintenance skills.

In the future, YIZUMI will work with Changyuan Hero-city to promote the development of the new energy vehicle industry. We also look forward to creating greater value in our collaboration and achieving win-win development.

*The data above were acquired by testing in the factory, only for your reference. As to the specific data, please refer to the actual equipment.