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Ultra Large Series
LEAP Series Ultra-large Die Casting Machine
Integrating global engineering innovation with YIZUMI’s R&D excellence, the LEAP Series Ultra-large Die Casting Machine ensures supreme casting precision and reproducibility. Specializing in new energy vehicles, transportation facilities, aerospace, and other fields, we provide a more cost-effective ultra-large integrated die casting solution for customers. Available with die locking forces from 6000T to 9000T.
User-Friendly
Intuitive ORCA-HMI by YIZUMI.
Highly Efficient
10 % faster & highly repeatable.
Precise & Repeatable
Yi-Cast self-learning real-time control.
Energy-Saving
Up to 40 % with innovative hydraulic.
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YIZUMI ORCA Control System
Fully Digital Control
With its easy-to-understand and intuitive graphical HMI, the ORCA control system provides maximum flexibility in managing the casting process.
Alarm and Trouble-shooting System
The ORCA control system has a well-documented alarm system built in to provide operational guidance and rapid troubleshooting to customers.
CastMaster Functions
The ORCA control system features a “built-in experts' system” which can guide customers with valuable technology information in the die-casting process.
Yizumi Research Center for Die Casting and Metal Molding Mold
Mold Flow and Process Analysis
LEAP Injection Unit –Quality with Every Shot
- The YIZUMI real-time closed-loop control system detects any process deviation and immediately adjusts the injection process. This greatly enhances your process repeatability and your casting quality consistency;
- Breaking of the injection speed at the end of cavity filling reduces flash and increases productivity and die life.
- Breaking of the injection speed at the end of cavity filling reduces flash and increases productivity and die life.
Enhanced YIZUMI Locking End
- A new fully re-engineered toggle system for extended service life and higher platen rigidity;
- 10% faster closing and opening times are achieved in combination with the innovative YIZUMI hydraulic drive system. The proven servo motors, a technology that has been in use for years at YIZUMI, reduce up to 40% energy consumption;
- Easy programming of speeds, automatic die-height & locking force, as well as precise die-position stops, add to the overall efficiency.
- 10% faster closing and opening times are achieved in combination with the innovative YIZUMI hydraulic drive system. The proven servo motors, a technology that has been in use for years at YIZUMI, reduce up to 40% energy consumption;
- Easy programming of speeds, automatic die-height & locking force, as well as precise die-position stops, add to the overall efficiency.
Performance Focused Machine Design
Our new design protects your personnel by keeping energy lines and moving parts away, while allowing open access to your operations and maintenance teams in a perfect balance between safety and efficiency.
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Industry Application
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LEAP Series Die Casting Machine
Integrating global engineering innovation with YIZUMI’s R&D excellence, the LEAP Series Die Casting Machine ensures supreme casting precision and reproducibility. Advanced hydraulic systems and high-performance controls guarantee rapid response and process stability. Intuitive HMI maximizes efficiency while minimizing downtime. Optimized energy use reduces operational costs. Available with die locking forces from 380T to 5000T.
HII-S Series High-end Cold Chamber Die Casting Machine(1000-9000T)
Engineered for peak performance, this Cold Chamber Die Casting Machine HII-S Series merges YIZUMI’s expertise with human-centric innovation. Its intuitive HMI enhances operational efficiency, while advanced hydraulics shorten cycle times and cut energy use. Precision-cast components benefit from reduced pressure build-up, high-speed acceleration, and global-standard repeatability. Available with die locking forces from 1000T to 9000T.
HII-S Series High-end Cold Chamber Die Casting Machine(180-900T)
Engineered for peak performance, the HII-S Series High-end Cold Chamber Die Casting Machine merges YIZUMI’s expertise with human-centric innovation. Its intuitive HMI enhances operational efficiency, while advanced hydraulics shorten cycle times and cut energy use. Precision-cast components benefit from reduced pressure build-up, high-speed acceleration, and global-standard repeatability. Available with die locking forces from 180T to 900T.
Re-designed Clamping System
Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.
Highly Integrated Die-Casting Cells
It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.
Yi-Cast Injection System
With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.
ORCA Control System
Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.
The Unique Rapid Pump Feeding Technology for LEAP Machine
Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.
Intelligent Die Casting Cell
YIZUMI Intelligent Die Casting Island focuses on providing a complete set of turnkey solutions for industrial production processes like robotic automated intelligent manufacturing systems, peripheral equipment, and related technical support and services. It meets the fully automated production needs of the die-casting industry and completes the full set of automated production processes such as robot take-out, inlaying, spraying, product cooling, de-slagging, trimming, engraving, conveying, etc. in the die-casting and post-processing related industries, and is suitable for different die-casting production lines.
Surface Planeness Testing
The visual inspection system software developed by YIZUMI allows you to measure the dimensions of products.
Grinding Automation
Robotic grinding and deburring can guarantee the accuracy and reliability of product cleaning while lowering the rate of human scrap. Meanwhile, it could prevent the spread of dust and reduces the dangers of environmental pollution and occupational diseases.
Material Loading/Unloading Automation
High levels of automation and flexibility
Service Process
01
Process/Mold Analyse and Design
- Raw materials selection
- Product design
- Mold flow analysis
- Mold design suggestion
02
Equipment Selection Suggestions
- Product performance
- Product quality
- Ease of use
- Safety requirements
03
Whole Plant Planning Advice
- Planning of production line
- Arrangements for people, machines, and materials according to process flow
- Peripheral automation
- Smart connection
04
Delivery Solutions
- Professional installation and debugging
- On-site operation training
- Molding process training
05
After Sales Solutions
- YFO services
- Preventive maintenance
- Device upgrade
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Contact Us
Please leave your message, and we will contact you soon!
I hereby give my consent for my personal data, collected and processed by YIZUMI in relation to my inquiry.