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    Proved Technology for Critical Powertrain Parts
    The engine block and transmission housing are the heaviest partsin the powertain system. The lightweightening of powertrain components is an inevitable means under the development trend of energy saving and emission reduction of automobiles. For trucks, replacing the traditional cast iron transmission housing with aluminum can reduce the weight of a single unit up to 100 kg. Additionally, it can greatly reduce production costs and energy consumption.

    Application Highlights

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    Heavy-duty Die Casting Machines

    Automobile engine blocks and transmission housings of heavy-duty trucks are large in volume and weight, requiring the use of 2500-5000 tonnage heavy-duty die-casting machines.

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    Innovation Advantages

    Changing from gravity casting iron parts to aluminum alloy die castings with thinner average wall thickness reduces the weight of parts by more than 70%.

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    Core Technology

    To fulfill the requirements of automotive parts for high-quality and traceability, the system is equipped with a high performance injection unit to provide strong filling capability and short pressure build-up time. The real-time control technology is used to ensure the stability of processes.

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    Process Technology

    Combined with automatic insertion technology, it can achieve fully automatic die-casting production. The annual output of a single production line can exceed 100,000 units. We also provide one-stop solutions for customers.

    Powertrain Parts Application

    Four cylinder engine block

    Four cylinder engine block

    Cylinder block assembly

    Cylinder block assembly

    Transmission housing of heavy-duty trucks

    Transmission housing of heavy-duty trucks

    下缸體Bed Plate

    下缸體Bed Plate

    變速箱殼體Tranmission Housing

    變速箱殼體Tranmission Housing

    重型卡車變速箱殼體Truck Tranmission Housing

    重型卡車變速箱殼體Truck Tranmission Housing

    Relevant Recommendation
    Relevant Products
    Relevant Technologies
    The Unique Rapid Pump Feeding Technology for LEAP Machine

    The Unique Rapid Pump Feeding Technology for LEAP Machine

    Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

    ORCA Control System

    ORCA Control System

    Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

    Yi-Cast Injection System

    Yi-Cast Injection System

    With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

    Highly Integrated Die-Casting Cells

    Highly Integrated Die-Casting Cells

    It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

    Re-designed Clamping System

    Re-designed Clamping System

    Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

    Service Process

    01
    Process/Mold Analyse and Design
    • Raw materials selection
    • Product design
    • Mold flow analysis
    • Mold design suggestion
    02
    Equipment Selection Suggestions
    • Product performance
    • Product quality
    • Ease of use
    • Safety requirements
    03
    Whole Plant Planning Advice
    • Planning of production line
    • Arrangements for people, machines, and materials according to process flow
    • Peripheral automation
    • Smart connection
    04
    Delivery Solutions
    • Professional installation and debugging
    • On-site operation training
    • Molding process training
    05
    After Sales Solutions
    • YFO services
    • Preventive maintenance
    • Device upgrade
    Contact Us
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    Application Highlights
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