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    New Concept to Replace the Traditional Stamping Parts
    The Al structural parts are widely used for automotive car body structure and chassis, such as shock tower, side memebers and so on. Replacing the traditional stamping / welding parts with Al diecasting strucutral parts it could not only largely reduce the number of parts, but also decrease the manucutruring cost.

    Application Highlights

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    Innovative Product Design

    Structural parts originate from stamping parts, characterized by a large projected area with a relatively small casting weight. Large die-casting machines in the range of 1400-4500 tonnage are required. The filling level is only about 60% of the traditional die-casting.

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    Innovation Advantages

    Unlike conventional die castings, the average wall thickness of structural parts is only about 3mm. In addition, the products require subsequent welding, riveting, and heat treatment.

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    Core Technology

    The Yi-cast real-time controlled pressurization technology developed by YIZUMI features an injection system with a high dynamic injection force. Independent extrusion devices are used to ensure the quality of thick sections.

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    Process Technology

    The technical teams of YIZUMI in China and Europe have extensive experience in structural parts, understand every detail of structural parts production, and can provide top-notch process support services to our customers. We are more than happy to share our process know-hows with our customers and help them optimize their processes.

    Structural Parts Application

    Shock Tower

    Shock Tower

    Daimler B Pillar (Green)

    Daimler B Pillar (Green)

    Langshion Part

    Langshion Part

    Cylinder Block Part

    Cylinder Block Part

    Bearing Box

    Bearing Box

    Relevant Recommendation
    Relevant Products
    Relevant Technologies
    The Unique Rapid Pump Feeding Technology for LEAP Machine

    The Unique Rapid Pump Feeding Technology for LEAP Machine

    Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

    ORCA Control System

    ORCA Control System

    Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

    Yi-Cast Injection System

    Yi-Cast Injection System

    With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

    Highly Integrated Die-Casting Cells

    Highly Integrated Die-Casting Cells

    It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

    Re-designed Clamping System

    Re-designed Clamping System

    Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

    Service Process

    01
    Process/Mold Analyse and Design
    • Raw materials selection
    • Product design
    • Mold flow analysis
    • Mold design suggestion
    02
    Equipment Selection Suggestions
    • Product performance
    • Product quality
    • Ease of use
    • Safety requirements
    03
    Whole Plant Planning Advice
    • Planning of production line
    • Arrangements for people, machines, and materials according to process flow
    • Peripheral automation
    • Smart connection
    04
    Delivery Solutions
    • Professional installation and debugging
    • On-site operation training
    • Molding process training
    05
    After Sales Solutions
    • YFO services
    • Preventive maintenance
    • Device upgrade
    Contact Us
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    Application Highlights
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