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    Revolutionary Innovation in the Die Casting Industry
    By adopting aluminum alloy integrated die-casting structural parts, you can use a one-step molding process to replace the traditional components that often contain 30-90 stamped and welded parts. It not only greatly reduces the number of total parts but also significantly decreases manufacturing costs and the weight of the auto body, representing a revolutionary innovation in the die-casting industry.

    Application Highlights

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    Innovative Product Design

    The integrated die-casting structural parts allow the rear floorboard of new energy vehicles to be made in one step. The projected area will be extremely large and the casting weight will reach 100 kg. It requires the use of 6000-9000 tonnage ultra-large die-casting machines, which creates both an opportunity and a challenge for the traditional die-casting industry.

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    Innovation Advantages

    Unlike conventional die castings, the average wall thickness of structural parts is only about 3.5 mm. The development of heat treatment-free materials has made subsequent automotive component joining requirements possible.

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    Core Technology

    YIZUMI's powerful technical teams in China and Europe can provide customized die-casting units for customers. LEAP series super-large die-casting machines equipped with Yi-cast real-time controlled die-casting system developed by YIZUMI have ultra-high dynamic die-casting force, which ensures sufficient filling capacity and is an important quality assurance for super-large integrated die-castings.

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    Process Technology

    YIZUMI's integrated control technology enables effective control of major peripheral equipment in the die-casting cell and precise monitoring of up to 100 process parameters, allowing full quality assurance of each product.

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    Relevant Technologies
    The Unique Rapid Pump Feeding Technology for LEAP Machine

    The Unique Rapid Pump Feeding Technology for LEAP Machine

    Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

    ORCA Control System

    ORCA Control System

    Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

    Yi-Cast Injection System

    Yi-Cast Injection System

    With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

    Highly Integrated Die-Casting Cells

    Highly Integrated Die-Casting Cells

    It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

    Re-designed Clamping System

    Re-designed Clamping System

    Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

    Service Process

    01
    Process/Mold Analyse and Design
    • Raw materials selection
    • Product design
    • Mold flow analysis
    • Mold design suggestion
    02
    Equipment Selection Suggestions
    • Product performance
    • Product quality
    • Ease of use
    • Safety requirements
    03
    Whole Plant Planning Advice
    • Planning of production line
    • Arrangements for people, machines, and materials according to process flow
    • Peripheral automation
    • Smart connection
    04
    Delivery Solutions
    • Professional installation and debugging
    • On-site operation training
    • Molding process training
    05
    After Sales Solutions
    • YFO services
    • Preventive maintenance
    • Device upgrade
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